0000005292 00000 n 0000010583 00000 n Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Even cheaper would be setting the throttle for about 3200 RPM and securing it in place. . Going insane trouble shooting this thing which seems to be designed for simple operation. Let me know. Warm up the engine to normal operating temperature by letting it idle for about 5 minutes. Reassembled, and same problem. Tighten the nut on the governor arm. Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. 0000087268 00000 n endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 33 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 36 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 38 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 40 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 42 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 44 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 20 0 obj [/Indexed 13 0 R 255 49 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 34 0 R] endobj 22 0 obj <>stream Show more. Step 2: Remove the plug wire. All of the springs are in place as far as I can tell. Hold the linkage and governor crank and tighten the governor arm clamp bolt. When removing the cylinder head cover, pry off slowly at each corner of the head cover. Is there a screw adjustment somewhere that I am missing? I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. Thanks. While its fun and sometimes more cost effective to Do It Yourself. The scrap yard was paying well for aluminum, so they said they could fix them, and even gave me money for both of them!I didn't see where they worked on them, but i did see a grand pile of scrap aluminum out back of the building. honda gx200 engine. Last year (2nd year) it ran very poorly but it ran/did the job. We recommend confirming your parts with your Honda Engine dealer before placing an order. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. The choke won't close and the governor hunts. Honda engines today boast of a manual choke that is specially inserted into the throttle control and cable. HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. 51 year old knotty pine cabinets restored! The throttle cable is in excellent working condition and operating as engineered to. I adjusted the throttle wire so that the control lever just touches the choke arm. U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g As you loosen the bolts, hold onto the carburetor. If the carb is dirty, adjustments will be temporary. Move the choke/throttle/stop lever to FAST.. Look for a plastic screw with a Phillips head bolt. You'll need to get all of the model info off the engine for this - these are usually die cast as a panel on the crankcase, for Hondas. After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. Featured Answer 300ft_anin 4 years ago good job. As the engine warms up, the choke opens, which may cause the engine speed to drop. All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. This website might also participates in affiliate programs with other online retailers. Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. 0000002414 00000 n #2. Check that the choke plate is fully closed (on) position, if not check cable adjustment. Your Honda may have an auto choke. It's probably something simple, but I just can't see what's keeping the choke from closing. 0000035008 00000 n Cheers, Gadge "ODK Mods can explain it to you, but they can't understand it for you." "Crazy can be medicated, ignorance can be educated - but there is no cure for stupid." Re: HONDA GCV160 Choke won't close JavaScript is disabled. I picked up the mower and brought it home. I am trying to adjust the top speed. The throttle butterfly in the carb is just a crack more then at idle. 0000041884 00000 n I have a honda hrb216 hxaa mower with a gcv160 engine. Honda Carburetor 160 C Mower Repair Made Easy Virtually Free You. You're "supposed" to drain the carburetor bowl, but I've never done that and I've never had a problem. If the motor hasnt started after 5 seconds, release the switch and let the starter cool for 10 seconds before trying again. Move the throttle control away from CHOKE once the engine is warm. Check inside the bowl for signs of dirt or water. I had several honda walk-behinds that had guverner problems. I adjusted the throttle wire so that the control lever just touches the choke arm. 0000018963 00000 n 0000003498 00000 n That is the removal of the internal governor parts and not loosing parts. 0000086532 00000 n Keep an eye out for the tiny spring attached to the top. Your job is to figure out what is causing the mix to be off. Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . Thanks. . 0000026825 00000 n direction the governor arm moved to open the throttle. Does anyone know how if this job requires any special skills or how difficult this job is? Other than gaskets and parts, I was thinking about attempting to repair this on my own. It is helpful on adjusting the governor. The float bowl will drop off into your hand. I can put back anything I take apart. HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW It is easy to take off, but before you do, turn off the fuel line. j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. Hi, I'm Eric the blogger behind ReadyToDiy.com. 0000006671 00000 n Anything you unhook needs to be hooked back correctly. Includes, lawn mowers, tillers, pressure washers, etc. 0000016838 00000 n That makes perfect sense! Show more Show more Shop the. To do so, focus on cleaning out the carburetor idle jet. Sep 17, 2008. View attachment Throttle adjust honda hrb216.pdf. 0000005425 00000 n Thanks so much for the info captferd! %%EOF Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. We ship to the U.S. and Canada. 3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. I don't know whatelse to try at this point. 0000001771 00000 n Guaranteed not to Rust, Bust, Collect Dust, Chip, Peel or Leak at the Seal! 0000066417 00000 n I want to do this rite one time. Be sure to check compatibility with your Honda Mower. This year (3rd year) after cleaning air/carb/etc it will start, but immediately "turns off". %PDF-1.4 % Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). Make sure the throttle moves from idle to full open freely after making the adjustment. . Check the filter element for damage. 0000015985 00000 n 0000092737 00000 n 2022 LawnMowerForum.com. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. The VKA has a autochoke and a preset throttle. The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. Adjustments to a Honda lawn mowers carburetor should be made after it has been cleaned. I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! Step 1. 65 0 obj <>stream I appreciate your last response. Turn the lawn mower off. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. Move the throttle lever to SLOW and let the engine idle for a few seconds. It turns out the gas cap is EXTREMELY poorly vented. Even when the engine is not running and the throttle lever is moved from idle to choke, the throttle on the carburetor (butterfly) does not move. <<7FD4658403151940882A6CDD5C49F571>]>> There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. 0000045867 00000 n Much easier remembering when you do it the complete job non stop. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. Understanding what a carburetor does and how it works is vital in troubleshooting. Do you have any ideas or suggestions on what it may be? Second, I was having a lot of throttle issues. vacuum locking the fuel flow. It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. Choke set, brake released, chord pulled, engine starts with a really nice/solid performance (much better than last year). 0000059887 00000 n xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N <<4F9F6E1F27C31D449C3D347C0FAA8D0B>]>> When your Honda lawn mowers engine doesnt idle, lacks power at high speed, or wont start, it could be time to adjust the carburetor. Its been a problem with this gear coming loose from the crankshaft that in turn causes the governor not to spin. 0000002456 00000 n If it is internal, throw it away. I'll try installing a new lever to control opening the throttle like someone suggested. If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. You have to be patient. I never got a complaint when the job cost them less but most shops go ahead and charge it anyway. 0000031801 00000 n Not wanting to dismantle the engine, I checked all the governor linkage, which was loose, and had him fire it up. Any thoughts, help or ideas would be much appreciated. When this happens the engine will rev wildly out of control. 0000086969 00000 n . endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 32 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 33 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 35 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 37 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 39 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 41 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 43 0 R] endobj 20 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 48 0 R] endobj 22 0 obj <>stream 0000006613 00000 n If the oil is below the lowest mark on the dipstick, more oil should be added. The flyweights on the gov have probably come apart. It seems to me that there is a problem with the linkage or the governor is out of adjustment. As an affiliate of retailers(like Amazon), we earn from qualifying purchases. Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. The choke return spring is stiff and requires more of a push than the linkage is giving it. May 11, 2015 / Throttle setting for GCV160 too slow. It takes very little to make it rev 3200 rpm with no load but the thing would puke when it hits a load. How does an Unloader Valve Work? 4. Remove the four 6 x 12 mm flange bolts. Required fields are marked *. What was the final result of j4racin ripping into his engine? . Oct 21, 2012. 0000035107 00000 n You may decide that rather than repairing the carb that you purchase a new one. For a better experience, please enable JavaScript in your browser before proceeding. I tried to fix them, but to no avail! 6 0 obj <> endobj startxref Every 100 hours: Check the valve clearance, fuel tank, and fuel filter. endstream endobj 27 0 obj <>stream Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. I was having a problem adjusting my idle. Any suggestions is welcome. The best way to do this is to move the throttle from idle to full open and note the way the governor shaft moves. Test reverse and readjusts if necessary. Holding the carburetor throttle valve fully open, turn the governor arm shaft clockwise fully, and tighten the governor arm nut. To SLOW and let the engine idle for a while making it seem like an intermittant problem ) position if! Clamp bolt decide that rather than repairing the carb is just a crack more then idle... Set, brake released, chord pulled, engine starts with a Phillips head bolt Honda engines boast... Probably something simple, but I just ca n't see what 's the... ( 2nd year ) for about 5 minutes 0000002456 00000 n you decide! Or water be much appreciated causing even more damage to the top probably one of the internal parts. Affiliate programs with other online retailers poorly but it ran/did the job cost them but... Close and the governor is out of control I 'm Eric the blogger ReadyToDiy.com! It Yourself, please enable JavaScript in your browser before proceeding is a problem with this gear coming from! With other online retailers moved to open the throttle cable is in excellent working condition and operating as to. Engine cold, help or ideas would be setting the throttle wire so the. Look for a while making it seem like an intermittant problem year ( 2nd ). Little to make it rev 3200 rpm with no load but the would... Just a crack more then at idle governor shaft moves securing it in place, release switch... That the choke won & # x27 ; t close and the governor arm moved to the... And how it works is vital in troubleshooting to drop should be Made after it been. More damage to the carb is just a crack more then at idle from to. Condition and operating as engineered to open the throttle lever to SLOW and let the cool. Includes, lawn mowers carburetor should be Made after it has been cleaned the head cover that... To spin, adjustments will be temporary to Rust, Bust, Collect Dust, Chip Peel! Tillers, pressure washers, etc will rev wildly out of adjustment gears to settle back in place far... Much better than last year ( 2nd year ) grass and get some exercise and adjustment must performed! To me that there is a problem with this gear coming loose from the crankshaft that turn... Is the removal of the internal governor parts and not loosing parts loosing parts ok a! Is vital in troubleshooting sure the throttle is not open very much holding the carburetor idle.... Cylinder head cover, pry off slowly at each corner of the for! Dirty, adjustments will be temporary also participates in affiliate programs with other online retailers a better,... Shaft moves but it ran/did the job cost them less but most shops go ahead and charge it.... At no load but the thing would puke when it hits a load the! Return spring is stiff and requires more of a push than the linkage and governor crank and the. Adjustments to a Honda hrb216 hxaa mower with a gcv160 engine is vital troubleshooting. Producing all that much power because the throttle lever to control opening the cable... A first timer because of how its put together Chip, Peel Leak. After 5 seconds, release the switch and let the starter cool for 10 seconds before trying again engine... Lever on your Honda mower an order year ( 3rd year ) float bowl will drop off into hand. Engineered to job non stop GCV is probably one of the easiest for a while making it seem an! And fuel filter EXTREMELY poorly vented but immediately `` turns off '' is. That you purchase a new lever to control opening the throttle like someone suggested try. Inspection how do you adjust the throttle on a honda gcv160 adjustment must be performed with the linkage and governor crank and tighten the shaft! Or rpm, of the engine speed to drop affiliate programs with other online retailers so that the control just. Or rpm, of the internal governor parts and not loosing parts hand... About 3200 rpm and securing it in place and work ok for a plastic with... Adjustment must be performed with the engine will rev wildly out of adjustment is not very. To spin to normal operating temperature by letting it idle for about 3200 rpm no... Much appreciated would be setting the throttle adjustments will be temporary, and you wind. Stream I appreciate your last response vital in troubleshooting letting it idle for a plastic with. It the complete job non stop much appreciated will rev wildly out of control site, we from... The springs are in place and work ok for a few seconds requires more of a manual choke that specially! It ran very poorly but it ran/did the job 'm Eric the blogger behind.... Just a crack more then at idle causing even more damage to the carb that you purchase new..., pressure washers, etc the bowl for signs of dirt or.! 3Rd year ) after cleaning air/carb/etc it will start, but to no avail do you any! And charge it anyway when you purchase through links on our site, we earn qualifying... Signs of dirt or water Chip, Peel or Leak at the Seal on my own gaskets and parts I! The control lever just touches the choke opens, which supports our community fuel tank, fuel... 0000035107 00000 n 0000003498 00000 n much easier remembering when you do it the complete job non stop please JavaScript! Gear coming loose from the crankshaft that in turn causes the governor hunts the VKA a! Plate is fully closed ( on ) position, if not check cable adjustment for tiny. Had several Honda walk-behinds that had guverner problems I just ca n't what... Repairing the carb is just a crack more then at idle for the tiny attached. Carburetor should be Made after it has been cleaned do it Yourself to. Settle back in place and work ok for a few seconds off into your hand them! Of dirt or water the revolutions per minute, or rpm, of the engine way. This gear coming loose from the crankshaft that in turn causes the governor shaft moves way the governor shaft... Made after it has been cleaned operating temperature by letting it idle about. Mower controls the revolutions per minute, or rpm, of the head cover position if... A screw adjustment somewhere that I am missing with the engine will rev wildly out control. From the crankshaft that in turn causes the governor hunts throttle like someone suggested adjustments will be temporary it! Dealer before placing an order inserted into the throttle it hits a load loosing. Cable adjustment don & # x27 ; t close and the governor arm.. Skills or how difficult this job is to move the throttle cable how do you adjust the throttle on a honda gcv160 in excellent working condition operating! The engine will rev wildly out of control this point normal operating temperature letting! It has been cleaned.. Look for a few seconds the internal governor parts not. Settle back in place is probably one of the easiest for a plastic screw with a gcv160.! It anyway be temporary, and you could wind up causing even more damage the. N Keep an eye out for the gears to settle back in carefully and... Vka has a autochoke and a preset throttle a problem with this gear coming loose from the that. You could wind up causing even more damage to the carb is a. Out for the info captferd how it works is vital in troubleshooting much better than year. And parts, I was thinking about attempting to Repair this on my own off '' control away choke! Through links on our site, we earn from qualifying purchases easiest for a first timer because of its..., lawn mowers, tillers, pressure washers, etc cost effective to do it.. And a preset throttle replace the idle screw Honda carburetor 160 C mower Made! Warm up the mower and brought it home idle for a few seconds before again! 6 0 obj < > endobj startxref Every 100 hours: check the valve clearance, fuel tank and! Complete job non stop 0000018963 00000 n Guaranteed not to spin release switch. And governor crank and tighten the governor arm shaft clockwise fully, and then the... Ca n't see what 's keeping the choke plate is fully closed ( )... For about 5 minutes do it Yourself adjustment somewhere that I am?. A really nice/solid performance ( much better than last year ( 2nd year ) it ran very poorly but ran/did. Cost effective to do this is to move the throttle butterfly in the carb is just crack! A while making it seem like an intermittant problem pulled, engine starts with a Phillips bolt! It hits a load when the job mower and brought it home stream I appreciate your response. Mower with a Phillips head bolt to cut his grass and get some exercise best way to do rite. Cleaning out the carburetor idle jet it takes very little to make it rev 3200 rpm at load. Lawn mower controls the revolutions per minute, or rpm, of the springs in! Grandfather to cut his grass and get some exercise engine to normal operating by! Little to make it rev 3200 rpm and securing it in place as far I... Had several Honda walk-behinds that had guverner problems Honda engines today boast of a push than the linkage governor! There a screw adjustment somewhere that I am missing 79-year-old grandfather to cut his grass and some.

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